Ube Max Toggle Press Solution

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JVH Engineering has designed a controls platform utilizing Bosch Rexroth closed loop controls in conjunction with Rockwell Software and an Allen-Bradley CompactLogix system. This platform has been used to create a predesigned solution for UBE Toggle Press injection molding machines. These tested solutions use the most up to date Allen-Bradley technology along with customer specified Rockwell Software® to allow for ease of use. All our solutions are designed with the intent of delivering a turnkey control design that allows for full customer manipulation.

Many Ube Toggle machines are still running on outdated controllers such as PLC-5 Controllers. These controllers can still work but running machines with outdated controllers can cause many issues. That is where the JVH Engineering controls solution comes in. Purchasing this solution will upgrade the controller, moving your recipe storage from the HMI to your machine’s controller, while receiving full service and support from JVH Engineering on all controls needs.

Our solution is comprised of a full control upgrade as well as position sensor replacement and a modernized HMI. Upgrading from the old control system to a new CompactLogix system will also improve clamp and screw control along with barrel temperature response, creating a more repeatable production process.

Features

  • Ethernet Communication

    Faster machine communication and full machine connectivity to customer data collection systems.

  • Bosch Rexroth HACD

    High performance HACD used for improved mold and injection control.

  • Digital Sensors

    Digital position sensors for more accurate, noise free, repeatable position control with instantaneous velocity feedback.

  • Repeatability

    Mold stroke position along with screw velocity and pressure will now be better controlled and more repeatable.

  • Part Consistency

    High response injection control for exceptional part consistency by adding a new 10 segment injection fill velocity profile, 5 segment ramped hold profile, and 3 segment recovery profile with closed loop backpressure.

  • Setpoint tracking

    Keep track of all changes made to your machine with the new JVH setpoint tracking feature.